Casing

Drilling a well modifies the mechanical and hydraulic equilibrium of the rocks around the borehole. Periodically this equilibrium has to be restored, by inserting a good casing. The casing is a steel tube that starts from the surface and goes down to the bottom of the hole and is rigidly connected to the rocky formation using cement slurry, which also guarantees hydraulic insulation. The casing transforms the well into a stable, permanent structure able to contain the tools for producing fluids from underground reservoirs. It supports the walls of the hole and prevents the migration of fluids from layers at high pressure to ones at low pressure. Furthermore, the casing enables circulation losses to be eliminated, protects the hole against damage caused by impacts and friction of the drill string, acts as an anchorage for the safety equipment and, in the case of a production well, also for the Christmas tree. At the end of drilling operations, a well consists of a series of concentric pipes of decreasing diameter, each of which reaches a greater depth than the preceding one. The casing is a seamless steel tube with male threading at both ends, joined by threaded sleeve joints. The dimensions of the tubes, types of thread and joints are standardized (API standards). There are also Special direct-coupling casings, without a sleeve joint.

The functions and names of the various casings vary according to the depth. Starting from the uppermost and largest casing first comes the conductor pipe, then the surface casing and the intermediate casing, and finally the production casing. The first casing is called the conductor pipe and is driven by percussion to a depth normally of 30 to 50 m. It permits the circulation of the mud during the first drilling phase, protecting the surface unconsolidated formations against erosion due to the mud circulation, which could compromise the stability of the rig foundations. The conductor pipe is not inserted in a drilled hole and is not usually cemented, and therefore it is not considered a casing in the true sense of the word. The first casing column is next and protects the hole drilled inside the conductor pipe. It is also called the surface casing and its functions are to protect the freshwater aquifers against potential pollution by the mud, to provide anchorage for the subsequent casing, and to support the wellhead. To increase its stiffness and make it capable of bearing the compressive loads resulting from the positioning of the subsequent casings, the surface casing is cemented up to the surface. Its length depends on the depth of the aquifers and on the calculated well-head pressure following the entry of fluids from the bottom hole into the casing.

Wear Factors

The wearing of metal parts is the gradual decay or breakdown of the metal. When a part becomes so deformed that it cannot perform adequately, it must be replaced or rebuilt. Though the end results of wear are similar, the causes of wear are different. It is essential to understand the wear factors involved before making a hard surfacing product selection. It is actually easy to select a surfacing alloy if all metal components are subjected to only one type of wear. However, a metal part is usually worn by combinations of two or more types of wear. This makes an alloy selection considerably more complicated. A hard surfacing alloy can thus be a compromise between each wear factor. The initial focus should centre on the primary wear factor and then the secondary wear factor(s) should be examined. For example: upon examining a worn metal part, it is determined the primary wear factor is abrasion and the secondary wear factor is a light impact. The surfacing alloy chosen should not only have a good abrasion resistance but also a fair amount of impact resistance. There are five major types of wear Abrasive (3 categories)

Impact

Adhesive

High temperature

Corrosive.

Abrasive wear - Abrasive wear is caused due to the foreign materials rubbing against a metal part. 50 - 60% of all wear on industrial metal components is due to this. Abrasive wear is this a wear problem. It can be categorized into three:

a. Low-stress scratching abrasion – This is the least severe type of abrasion where metal parts are worn away through the repeated scouring action of hard, sharp particles moving across a metal surface at varying velocities. The velocity, hardness, edge sharpness, angle of introduction and size of the abrasive particles all combine to affect the amount of abrasion.

b. High-stress grinding abrasion – this is more severe than simple scratching that results when small hard abrasive particles are forced against a metal surface with enough force that the particle is crushed, in a grinding mode. Most often the compressive force is supplied by two metal components with the abrasive sandwiched between the two - sometimes referred to as three-body abrasion. The surface becomes scored and surface cracking can occur.

Valves

The variety of valves available for use in piping systems is extensive. This is due to the range of functions that valves perform, the diversity of fluids carried, and the varying conditions under which valves must perform these tasks. Valves can be examined under the following headings:
● Basic parts
● Functions performed by valves
● Valve types
● Installation of valves
● Specification of valves.
The main structure of the valve is the body, which contains – or to which is attached – the other parts of the valve. The main structure must possess sufficient mechanical strength and sufficient resistance to corrosion, erosion and high temperature to meet service conditions. The material from which the valve body is made is important and common materials in use include carbon steel, low-alloy steel, bronze, brass, stainless steel. The operator is the method of actuating the valve. Valves may be operated manually: by the use of handwheels, levers and chains, by geared handwheels on larger valves or by powered operation employing electric, pneumatic or hydraulic actuators. Powered actuators are normally used when:
● Rapid opening or closing is required
● The valve is operated very frequently
● Access to the valve is difficult
● The operation of the valve requires great effort
● Valve operation presents a safety hazard.
Functions performed by valves
Valves perform the following basic functions.
● They shut off the supply in a pipeline or they enable a piece of the pipeline to be isolated so that repairs to piping or equipment can be carried out faulty or damaged items can be replaced, etc. This is shut-off or stops valve.
● The throttle, regulate or restrict the flow passing along a pipeline by partially closing the area of flow through the valve.
● They redirect the flow at a branch line by changing the path along which the flow occurs.
● They protect a system against excessive pressure or sudden increases in pressure. These are safety valves or relief valves. When the pressure in a line reaches a pre-set high pressure, the valve opens and allows the pressure to escape either to the atmosphere or to another part of the system. Safety valves are
the ones that are usually used for steam, air or other gases. Relief valves are usually used for liquids.

● They enable one part of a continuous system of piping to operate at a different pressure from another part. These are pressure-reducing valves (also known as pressure regulators) and are often used in air piping to reduce the compressor or mainline pressure down to a low value for operation of low- pressure equipment.
● They prevent flow in one direction along a pipe or they allow flow in one direction only. This valve is referred to as a non-return, or check or reflux valve.